The complete production process of the diesel generator covers final assembly, mechanical-electrical assembly, debugging and spray painting.
Kent Power employs a team of excellent and experienced diesel engine engineers, electrical engineers, automation tooling engineers, mechanical engineers and also skilled machine operators, electricians and metal plate welders.
Advanced production technology: We utilize world-famous suppliers for the alternators and engines in our generators, including: CUMMINS, Perkins, Deutz, SDEC, Yuchai Group, ensuring high-quality products.
The major processing equipment coveringName, model, size | Number |
Press machine | 1 |
Radial drilling machine | 1 |
Sheet metal shearing machine | 2 |
Sheet metal folding machine | 1 |
Lathe | 1 |
Electrical welder | 10 |
Rolling machine | 2 |
3.5-ton overhead crane | 2 |
5-ton overhead crane | 1 |
Air compressor | 3 |
Connecting the diesel engine and the engine
Process: Dismantle the connection plate, bolts and steel plate-clean joints between diesel engine and the engine-disassemble the cooling fan housing-examine the connection plate-mount the fan housing and flywheel housing-connect the diesel engine and alternator-mount the cooling fan housing-dismantle the parts which requires no painting.
Connecting the diesel engine air end and base frame
Process: Clean the base frame-mount the anti-vibration pad-mount the water tank cross beam and alternator cross beam-install the fuel tank indicator, fuel tank cap and fuel-conduit on the base frame-connect the air end and base-mount the air filter, water tank and fan housing
Spray painting
Process: Clean the diesel engine-spray painting
Mounting of fuel system and accessories
Process: Assemble the water temperature sensor, oil-pressure sensor and oil meter-the oil-conveying pipe, scavenge pipe-fuel tank on the base and blow down valve, liquid level apparatus, and sealing parts-fill in the engine oil-fill the water tank with cold water and cover the water tank
Preparation for noise reduction device assembly
Process: Be familiar with specific technical conditions and standards-examine reliability of equipment-placement and classification of the accessories and relevant tools-taking the spare parts and accessories
Mounting for noise reduction device
Process: Cutting the soundproof cotton-platinum parts assembly-paste the soundproof cotton-mount the water tank plate-generator set housing assembly
Preparation for silencer assembly
Process: Be familiar with the specific technical conditions and standards-inspect reliability of the equipment-placing and classification of accessories and tools-taking spare parts and accessories
Manufacturing for silencer
Process: Cutting the steel tube and mesh plate-giving rolling and welding to the mesh plate- pipe wall drilling-steel tube welding-glass fiber filling-welding the silencer according to the drawing-polishing-paint spraying and drying
Mounting of the silencer
Mounting: Welding for connecting exhaust pipe-mount the exhaust pipe and silencer to the silent engine room-giving a well connection to the exhaust pipe and silencer-cover with asbestos cloth
Electrical assembly of control cabinet and air switch box
Assembly: Knowing the specific technical conditions and standards-inspect the reliability of the equipment-getting the spare parts and accessories-placing and classification of spare parts and tools
Assembly of terminal blocks and splice connectors of control cabinet
Electrical control
Connect the mutual inductor-alternator output terminal enwinds the mutual inductor-mount the solenoid valve-diesel engine (solenoid valve, water temperature sensor, oil pressure sensor) wiring
Installation of electrical components of control cabinet and sir switch box
Assembly: Assemble the control panel-wiring-mount the control panel onto the control cabinet-mount the control cabinet into the acoustic enclosure-wiring
Quality testing on the pre-operation of diesel engine
Process: Welding quality testing-wiring testing-water, oil and air leakage testing-spare parts quality testing-overall quality testing
Various testing before start of the diesel engine
Sticking on labels and nameplates
Process: Clean the machine-stick on the label, nameplate-put accessories, specification and purchased accessories inside.
Pre-package inspection
Process: Attached documents-tools and standby accessories-logo inspection
Package
Process: Cover the acoustic cabinet with paper-made enclosure-cover the acoustic cabinet with wrapping film-perforation of acoustic cabinet